Taizy walnut shelling line is an automated nut processing production line that integrates grading, shelling, shell & kernel separation, and kernel grading. The entire production line has a stable capacity of up to 1000kg/h. In addition to walnuts, this production line is also suitable for macadamia nut processing.
work video of walnut shelling line
Advantages of walnut processing line
- High degree of automation: The entire walnut shelling line can achieve everything from feeding to grading of walnut kernels, reducing manual labor and improving processing efficiency.
- Stable output: Our walnut processing line has stable productivity, with a processing capacity of up to 1 ton/hour.
- Low kernel breakage rate: The shelling and kernel separation structure of this line is well-designed, effectively reducing the kernel breakage rate.
- Wide range of applications: Our walnut shell removing line is not only suitable for walnuts but also for macadamia nut processing.
- Customization available: We can provide customized designs based on raw material size, voltage, and site layout.
Main equipment for the walnut processing line
Our walnut shelling line equipment can be configured according to customer needs. The standard configuration is as follows:
- Walnut grading machine
- Walnut shelling machine
- Walnut shell and kernel separator
- Waknut kernel grading machine
Main steps for shelling walnuts
In the walnut processing process, a reasonable process flow is crucial to ensuring shelling efficiency and product quality. Taizy walnut shelling line adopts a continuous and automated design, with stable operation at every stage from raw material input to finished product output. The steps of the walnut shelling production line are as follows:
Walnut grading → shelling → shell and kernel separation → walnut kernel grading.
Step 1: Walnut grading
The raw walnuts are first fed into the walnut grading machine via a feeding elevator, where they are sorted by diameter. This grading process ensures even force distribution during subsequent shelling, effectively reducing the rate of kernel breakage.
The equipment used in this step is the walnut grading machine. Its parameters are as follows:
Walnut garding machine
Production capacity: 1000kg/h
Dimensions: 5.5*1.1*2.5m
Weight: 2300kg
Material: Carbon steel
Motor power: 2.2kw
Voltage: 380V/50Hz
Material: Carbon steel
Ps: Divided into four levels
Step 2: Walnut shelling
The graded walnuts are fed into the corresponding walnut shelling machine s. Different sheller machines are designed to process walnuts of various sizes, achieving a balance between a high shelling rate and a low kernel breakage rate.
Our walnut shell remover machine is characterized by its speed and efficiency. In addition to processing walnuts, it can also be used to process macadamia nuts. Its specifications are as follows:
Walnut shelling machine
Production capacity: 400kg/h
Dimensions: 2.2*0.8*1.6m
Power: 3kw
Voltage: 380V/50Hz
Material: Carbon steel
PS: The quantity can be selected according to requirements.
Step 3: Walnut shell and kernel separation
The mixture of shells and kernels, after being shelled, enters the shell & kernel separating machine. This machine utilizes the differences in weight and surface area between the shells and the walnut kernels to efficiently separate them, resulting in relatively clean walnut kernels.
This nut shell and kernel separator has a wide range of applications and is suitable for walnuts, almonds, pecans, macadamia nuts, etc. Detailed information is as follows:
Walnut shell and kernel separator
Dimensions: 2.6*1.1*1.6m
Power: 1.5 kw
Voltage: 380V/50Hz
Material: Carbon steel
Step 4: Walnut kernel grading
The separated walnut kernels are sent to the walnut kernel grading machine. The kernel grading machine can grade the kernels according to their different sizes. The graded kernels can better meet the needs of different markets and processing requirements.
Walnut kernel grading machine
Dimensions: 1500*800*1250 mm
Power: 0.75 kw
Sorting levels: 5
Application of walnut shelling line
The walnut shelling line can be used to process walnuts and macadamia nuts. It is widely used in various nut processing industries, suitable for both primary processing and meeting the stable supply needs of deep processing enterprises. Applicable industries include:
- Baking industry
- Nut deep processing industry
- Snack food processing
Price of walnut processing line
The price of the walnut shelling line is not fixed but is determined by a combination of factors, mainly including the following aspects:
- Production capacity and processing capability: Different customers have different production requirements, and the equipment configuration and workload will be adjusted accordingly. Higher production capacity leads to a higher overall line configuration and price.
- Machine configuration combination: The equipment configuration of the walnut processing line varies according to customer needs, which also affects the price.
- Customization requirements: This includes customized voltage and frequency, equipment materials, and adaptability to both walnuts and macadamia nuts. The higher the degree of customization, the higher the cost.
- Transportation and destination policies: Different countries and regions have different transportation methods, packaging requirements, customs duties, and clearance policies, resulting in varying final delivery costs.
FAQ of walnut shelling production line
What materials can be processed?
Walnuts and macadamia nuts.
What is the production capacity?
1000 kg/h (customizable according to requirements).
Are voltage customization services provided?
The voltage can be customized according to the region.
Is it possible to adjust the production line layout?
The entire walnut shelling line adopts a modular design, allowing for a flexible layout based on available space.
Why choose Taizy as your supplier?
- We manufacture and sell our products directly, resulting in more competitive pricing.
- We offer a complete range of nut processing equipment and have extensive experience.
- Our export operations are well-established, supporting various national voltages and standards.
- We provide complete production line design and after-sales support.
Contact us immediately!
If you are looking for an efficient walnut shelling line or other nut processing lines, please feel free to contact us. We can customize a suitable processing solution for you based on your raw material characteristics, production needs, and budget.
